专利摘要:
abstract "fluid ejection device and fluid circulation method" in one configuration, a fluid ejection device includes a matrix substrate containing a first and a second fluid opening, along opposite sides of the surface, and separated by a central region of the surface. the first and second internal columns of the closed chambers are associated with the first and second opening, respectively, and the internal columns are separated by the central region. fluidic channels, extending along the central region, fluidly couple the closed chambers of the first internal column to the closed chambers of the second internal column. Pump actuators in each closed chamber pump the fluid through the channels, from opening to opening. 1/1
公开号:BR112014007224B1
申请号:R112014007224-8
申请日:2011-09-28
公开日:2020-06-16
发明作者:Alexander Govyadinov;Craig Olbrich;Brian M. Taff
申请人:Hewlett-Packard Development Company, L.P.;
IPC主号:
专利说明:

FLUID EJECTION DEVICE AND FLUID CIRCULATION METHOD ”
Technical field
[001] A fluid ejection device for inkjet printers provides drop-on-demand ejection of drops of fluid. Inkjet printers produce images by ejecting droplets of ink, using a plurality of nozzles, on a print medium, such as a sheet of paper. The nozzles are typically arranged in one or more arrays, so that the sequential ejection of ink droplets from the nozzles causes characters or other images to be printed on the media, while the print head and media are move with respect to each other. In a specific example, a thermal inkjet print head ejects drops from a nozzle by passing an electric current through the heating element, in order to generate heat and vaporize a small amount of fluid, inside a firing chamber. Part of the fluid displaced by the vapor bubble is ejected from the injection nozzle. In another example, a piezoelectric inkjet print head uses a piezoelectric material actuator to generate pressure pulses, which force ink droplets out of a nozzle.
[002] Although inkjet printers offer high print quality at a reasonable cost, their respective continuous improvement depends in part on overcoming several operational challenges. For example, the release of air bubbles from the ink during printing can cause problems, such as blocking the ink flow, pressure
2/28 insufficient to eject the drops and droplets misdirected. Pigment-ink vehicle separation (PIVS) is another problem that can occur when using pigment-based inks. PIVS is typically a result of the evaporation of the water from the ink that is in the nozzle area and the depletion of the pigment concentration, close to the nozzle area, due to a higher affinity of the pigment with respect to water. During periods of storage or idle, pigment particles can also settle or separate from the ink vehicle, which can prevent or block the flow of ink to the burn chambers and nozzles in the print head. Other factors related to decap, such as water or solvent evaporation, may generate PIVS and the formation of a viscous ink plug. Decap is the amount of time that the inkjet nozzles can remain bare and exposed to the environment, without causing degradation of the ejected ink drops. The effects of the decap can change the trajectory, speed, shape and colors of the drops, all of which can negatively impact the print quality of an inkjet printer.
Description of the drawings
[003] The present configurations will now be described, by means of examples, with reference to the attached drawings, where:
[004] Figure 1 illustrates an inkjet printing system suitable for incorporating a fluid ejection device, for implementing a fluid circulation from opening to opening, as disclosed herein, according to a configuration;
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[005] Figures 2a and 2b show a top-down view of a fluid ejection device, according to the settings;
[006] Figure 3 shows a cross-sectional view of a fluid ejection device that generally corresponds with the top-down view of Figures 2a and 2b, according to a configuration;
[007] Figure 4 shows a top-down view of a fluid ejection device, according to a configuration;
[008] Figure 5 shows a top-down view of a fluid ejection device, according to a configuration;
[009] Figure 6 shows a top-down view of a fluid ejection device, according to a configuration;
[0010] Figure 7 shows a top-down view of a fluid ejection device, according to a configuration;
[0011] Figure 8 shows a fluidic channel equipped with closed layers of fluid pumping, with fluid pump actuators positioned against each end of the channel, according to a configuration;
[0012] Figure 9 shows a fluidic channel equipped with closed fluid pumping chambers, with piezoelectric fluid pump actuators positioned against each end of the channel, according to a configuration;
[0013] Figure 10 shows a fluidic channel equipped with closed fluid pumping chambers, with piezoelectric fluid pump actuators positioned against each
4/28 end of the channel, according to a configuration; and [0014] Figure 11 shows a flow chart of an exemplary method of circulating fluid from opening to opening in a fluid ejection device, according to a configuration.
Detailed Description
Overview of the Problem and Solution
[0015] As noted above, several challenges have yet to be overcome in the development of inkjet printing systems. For example, the inkjet print heads used in said systems sometimes have problems with blocking and / or ink clogging. One cause of the ink block is the excess air that accumulates in the form of air bubbles in the print head. When the ink is exposed to air, such as when the ink is stored in an ink reservoir, some additional air dissolves in the ink. The subsequent action of ejecting ink droplets from the print head firing chamber releases excess air from the ink, which then accumulates in the form of air bubbles. The bubbles move from the firing chamber to other areas of the print head, where they can then block the flow of ink that goes to the print head and into the print head. The bubbles in the chamber absorb the pressure, reducing the force of the fluid expelled from the nozzle, which reduces the speed of the drops or prevents ejection.
[0016] Pigmented inks can also cause ink blocking or blockage in the print heads. Inkjet printing systems use pigment inks and dye inks, and while there are advantages and disadvantages
5/28 with both types of ink, pigmented inks are generally preferred. In dye inks, the dye particles are dissolved in liquid, so that the ink tends to impregnate itself more intensely in the paper. This makes the dye ink less efficient, and can reduce image quality as the ink stains the edges of the image. Pigmented inks, on the other hand, consist of an ink carrier and high concentrations of insoluble pigment particles, coated with a dispersant, which allows the particles to remain suspended in the ink carrier. This helps the pigmented inks to stay longer on the paper surface, instead of getting impregnated in the paper. Pigment ink, in this way, is more efficient than dye ink, because it takes less ink to create the same color intensity in a printed image. Pigmented inks also tend to be more durable and permanent than dye inks, as they spread less than dye inks when in contact with water.
[0017] A disadvantage of pigmented inks, however, is the possibility of blocking ink in the inkjet print head, due to factors such as prolonged storage and other environmental extremes, capable of resulting in improper performance of inkjet pens. ink out of the box. Inkjet pens have the print head attached to one end, which is internally attached to an ink supply. The ink supply can also be self-contained within the print head assembly, or it can reside in the printer, outside the pen, and be attached to the print head through the print head assembly. During long periods of storage,
6/28 gravitational effects on larger pigment particles, random fluctuations and / or degradation of the dispersant may cause the pigment to agglomerate, deposit or rupture. Accumulation of pigment particles in one location can prevent or block the flow of ink into the burn chambers and print head nozzles, resulting in poor print head performance outside the box, and reduced printer image quality. Other factors, such as the evaporation of water and solvent from the ink, may contribute to the occurrence of PIVS and / or increase the viscosity of the ink and the formation of viscous buffers, which may reduce the decap performance and prevent immediate printing after periods of idleness.
[0018] Previous solutions have mainly involved the maintenance of the print heads before and after use, as well as several types of external pumps, for circulation of ink through the print head. For example, the print heads are typically capped when idle, to prevent the nozzles from becoming clogged with dry ink. Before use, the nozzles can also be prepared by spraying ink through them, or using the external pump to purge the print head with a continuous flow of ink. The disadvantages of these solutions include reduced ability to print immediately (ie as soon as requested) due to maintenance time, and increased total cost of ownership due to ink consumption during maintenance. The use of external pumps for circulating ink through the print head is typically cumbersome and expensive, involving pressure regulators designed to maintain back pressure
7/28 at the nozzle inlet. As a result, the performance of decap, PIVS, air and particulate build-up and other causes of ink blocking and / or clogging in the inkjet printing system remain key issues, capable of degrading overall print quality and increasing ownership costs, manufacturing costs, or both.
[0019] Configurations of the present disclosure reduce the blockage and / or clogging of ink in inkjet printing systems, generally by the circulation of fluid between the fluid supply openings (ie, from opening to opening). The fluid circulates between the openings, through fluid channels, which include pump chambers equipped with fluid displacement actuators, to pump the fluid. Fluid actuators are asymmetrically positioned (that is, decentralized or eccentrically positioned) towards the ends of the fluid channels, in chambers adjacent to the respective fluid supply openings. The asymmetrical location of the actuators, towards the ends of the fluid channels, together with the asymmetric activation of the actuators, to generate compressive and expansive fluid displacements (traction) of different durations, creates a directional fluid flow through the channels, from opening to opening . In some configurations, fluid actuators are controllable, so that the duration of actuations / pumped forward (ie compressive) and reverse (ie, expansive or traction) can be controlled in order to vary the direction of fluid flow through the channels.
[0020] In one configuration, a fluid ejection device includes a matrix substrate equipped with a first and
8/28 a second elongated fluid opening, along opposite sides of the surface and separated by a central region of the surface. The first and second internal columns of the closed chambers are associated, respectively, with the first and the second opening. The internal columns are separated by the central region. Fluidic channels extend along the central region to fluidly couple the closed chambers of the first inner column to the closed chambers of the second inner column. Pump actuators in each closed chamber pump the fluid through the channels, from opening to opening.
[0021] In one configuration, a fluid ejection device includes a first and a second fluid opening along opposite sides of the surface. A first column of droplet ejection chambers is adjacent to the first opening towards the center of the surface, and a second column of droplet ejection chambers is adjacent to the second opening, towards the center of the surface. Fluidic channels extend along the center of the surface, coupling the first and the second opening through the droplets ejection chambers, in the first and second columns. The pump chambers are in the fluid channels, close to the droplets ejection chambers. The pump chambers have pump actuators to circulate fluid through the channels, from opening to opening.
[0022] In one configuration, a method of circulating fluid from opening to opening in a fluid ejection device includes pumping fluid over a central area of a matrix substrate from a first opening to a second opening, through a first fluidic channel.
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The first fluidic channel extends from the first opening, through a first chamber, adjacent to the first opening, along the central area, and to the second opening, through a second chamber, adjacent to the second opening. The method includes pumping fluid over the central area, from the second opening to the first opening through a second fluidic channel. The second fluidic channel extends from the second opening, through a third chamber, adjacent to the second opening, along the central area, and to the first opening, through a fourth chamber, adjacent to the first opening.
Illustrative Settings
[0023] Figure 1 illustrates an inkjet printing system 100 suitable for incorporating a fluid ejection device to implement fluid circulation from opening to opening, as disclosed herein, according to a disclosure configuration. The inkjet printing system 100 includes an inkjet print head assembly 102, an ink supply assembly 104, a mounting assembly 106, a media transport assembly 108, an electronic print controller 110 , and at least one power supply 112 that supplies power to the different electrical components of the inkjet printing system 100. The inkjet print head assembly 102 includes at least one fluid ejection device 114 (head printing 114) that ejects ink drops through a plurality of nozzles or nozzles 116, against a printing medium 118, in order to print on the printing medium 118. The printing medium 118 can be any type of sheet or suitable roll material such as
10/28 paper, cardboard, transparencies, Mylar and the like. The nozzles 116 are typically arranged in one or more columns or arrays, so that a sequentially suitable ink ejection, from the nozzles 116, can print characters, symbols and / or other graphics and images on a printing medium 118 as the inkjet printhead assembly 102 and the media 118 are moved relative to each other.
[0024] The ink supply set 104 provides fluid ink for the print head assembly 102, from an ink storage reservoir 120, via an interface connection, such as a supply tube. Reservoir 120 can be removed, replaced or refilled. In one configuration, as shown in figure 1, the ink supply set 104 and the inkjet print head set 102 form a unidirectional ink delivery system. In the unidirectional ink delivery system, substantially all of the ink supplied to the inkjet printhead assembly 102 is consumed during printing. In another configuration (not shown), the ink supply set 104 and the inkjet print head set 102 form a recirculated ink delivery system. In the ink delivery system with recirculation, only a portion of the ink supplied to the printhead assembly 102 is consumed during printing. Ink not consumed during printing returns to ink supply set 104. [0025] Mounting set 106 positions inkjet print head assembly 102 with respect to media transport set 108, and the set of
11/28 media transport 108 positions the media 118 with respect to the inkjet print head assembly 102. In this way, a printing zone 122 is defined, adjacent to the nozzles 116, in an area between the assembly inkjet printhead 102 and media 118. In one configuration, the inkjet printhead assembly 102 is a scanner-type printhead assembly. Thus, the assembly set 106 includes a carriage for moving the inkjet print head assembly 102 with respect to the media transport assembly 108, for scanning the print medium 118. In another configuration, the print head assembly inkjet printing 102 is a non-scanner print head assembly. As such, the mounting assembly 106 secures the inkjet print head assembly 102, in a prescribed position with respect to the media transport set 108. Thus, the media transport set 108 positions the print media 118 with the inkjet print head assembly 102.
[0026] The electronic print controller 110 typically includes components of a standard computing system, such as a processor, memory, firmware, software and other electronic devices to control the general functions of the system 100 and to communicate and control system components, such as the inkjet printhead assembly 102, the mounting assembly 106, and the media transport assembly 108. Electronic controller 110 receives data 124 from a host system, such as a computer, and temporarily stores data 124 in a memory. Typically, data 124 is sent to the
12/28 inkjet printing 100, along an electronic, infrared, optical or other information transfer path. Data 124 represents, for example, a document and / or file to be printed. As such, data 124 forms a print job for the inkjet printing system 100 and includes one or more print job command parameters and / or parameters.
[0027] In one configuration, the electronic print controller 110 controls the inkjet print head assembly 102 for ejecting ink droplets from the nozzles 116. In this way, the electronic controller 110 defines an ink droplet pattern ejections that form characters, symbols and / or other graphic elements or images on the media 118. The pattern of the ejected ink droplets is determined by the commands and / or command parameters of the print job. In one configuration, electronic controller 110 includes a fluid circulation module 126 stored in controller memory 110. Fluid circulation module 126 runs electronic controller 110 (that is, a processor in controller 110) to control the operation of one or more fluid actuators integrated as pump actuators, within the fluid ejection device 114. More specifically, in a configuration the controller 110 executes instructions from the fluid circulation module 126 to control which pump actuators within the device fluid ejection 114 will be active and which ones will be inactive. Controller 110 also controls the activation timing of the pump actuators. In another configuration, where the pump actuators are controllable, controller 110 executes instructions
13/28 from module 126 to control the timing and duration of forward and reverse pumps (ie, compressive and expansive / traction fluid displacements, respectively) of the pump actuators in order to control the direction, rate and timing of fluid flow, through fluid channels, between fluid distribution openings, within fluid ejection device 114.
[0028] In one configuration, the inkjet print head assembly 102 includes a fluid ejection device (print head) 114. In another configuration, the inkjet print head assembly 102 is a set wide-array or multi-head printheads. In a wide die set implementation, the inkjet printhead assembly 102 includes a conductor that drives fluid ejection device 114, provides electrical communication between fluid ejection device 114 and electronic controller 110 and provides fluid communication between the fluid ejection device 114 and the ink supply set 104.
[0029] In one configuration, the inkjet printing system 100 is a thermal bubble printing system, drop-on-demand type ”, characterized by the fact that the fluid ejection device 114 is a thermal inkjet print head (TIJ - thermal inkjet). The thermal inkjet print head implements an ejector with thermal resistor in an ink chamber to vaporize ink and create bubbles that force ink or other drops of fluid out of the nozzle 116. In another configuration, the 100 inkjet printing system is a piezoelectric inkjet printing system
Drop-on-demand type 14/28, characterized by the fact that the fluid ejection device 114 is a piezoelectric inkjet print head (PIJ - piezoelectric inkjet) that implements a piezoelectric material actuator as an ejection element , to generate pressure pulses that force the ink drops out of the nozzle.
[0030] Figure 2 (figures 2a and 2b) shows a top-down view of a fluid ejection device 114, according to a configuration of the disclosure. Figure 3 shows a cross-sectional view of a fluid ejection device 114 which generally corresponds with the top view of figure 2a. With generic reference to figures 2a and 3, the fluid ejection device 114 includes a silicon matrix substrate 200 with a first fluid supply opening 202 and a second fluid supply opening 204 formed therein. Fluid openings 202 and 204 are elongated openings that remain in fluid communication with a fluid supply device (not shown), such as a fluid reservoir 120 (figure 1). While the concepts of fluid circulation from opening to opening are discussed throughout the present disclosure with respect to fluid ejection devices composed of two fluid openings, these concepts are not limited, in their application, to devices with two openings for fluid. Instead, fluid devices with more than two fluid openings, such as six or eight openings, for example, are also contemplated as devices suitable for implementing fluid-to-open circulation systems. In addition, in other configurations, the configuration
15/28 of fluid openings may vary. For example, fluid openings in other configurations can be of varying shapes and sizes, such as round holes, rectangular holes, rectangular channels, etc.
[0031] The fluid ejection device 114 includes a chamber layer 206 that has walls 208 that define the fluid chambers 210, 212, and that separate the substrate 200 from the nozzle layer 214, which has nozzles 116. A chamber layer 206 and nozzle layer 214 can be formed, for example, from a durable and chemically inert polymer, such as polyimide or SU8. In some configurations, the nozzle layer 214 can be formed of several types of metals, including, for example, stainless steel, nickel, palladium, multilayer structures of multiple metals, etc. Fluid chambers 210 and 212 comprise fluid ejection chambers 210 and fluid pump chambers 212 respectively. Fluid chambers 210 and 212 remain in fluid communication with a fluid opening. Fluid ejection chambers 210 have nozzles 116, through which the fluid is ejected by actuation of a fluid displacement actuator 216 (i.e., a fluid ejection actuator 216a). Fluid pump chambers 212 are closed chambers, in the sense that they have no nozzles, through which the fluid is ejected. The actuation of fluid displacement actuators 216 (i.e., fluid pump actuators 216b) within pump chambers 212 generates a flow of fluid between openings 202 and 204, as will be discussed in more detail below.
[0032] As is apparent from figures 2a and 2b, chambers 210 and 212 form columns of chambers along the
16/28 internal and external sides of the openings 202 and 204. In the configurations of figures 2a and 2b, a first external column 218a is adjacent to the first fluid opening 202 and is located between the opening 202 and an edge of the surface 200. A second outer column 218b is adjacent to the second fluid opening 204 and is located between the opening 204 and another edge of the surface 200. A first inner column 220a of chambers is adjacent to the first fluid opening 202 and is located between the opening 202 and the center of the surface 200. A second internal column 220b is adjacent to the second fluid opening 204 and is located between the opening 204 and the center of the surface 200. In the configuration of figures 2a and 3, the chambers of the external columns 218 are ejection chambers of fluid 210, while the inner column chambers 220 are fluid pump chambers 212. In other configurations, however, the outer and inner columns may include fluid ejection chambers 2 10 and fluid pump chambers 212. For example, the configuration shown in figure 2b has internal columns 220a and 220b with fluid ejection chambers 210 and fluid pump chamber 212. The configuration in figure 2b offers recirculation from opening to opening through channels 222, while only halving the nozzle resolution of the internal columns 220a and 220b.
[0033] Fluid displacement actuators 216 are generally described, throughout the disclosure, as elements capable of displacing fluid from the fluid ejection chamber 210, with the purpose of ejecting drops of fluid by means of a nozzle 116, and / or to generate fluid displacements in the 212 fluid pump chamber, for the purpose of
17/28 create a fluid flow between the openings 202 and 204. An example of a fluid displacement actuator 216 is a thermal resistor element. A thermal resistor element is typically formed by an oxide layer, on the surface layer of substrate 200, and a thin film stack that includes an oxide layer, a metal layer and a passivation layer (the specific layers are not specifically illustrated ). When trapped, the heat from the thermal resistor element vaporizes fluid in chamber 210, 212, causing an increasing vapor bubble to displace the fluid. A piezoelectric element generally includes a piezoelectric material adhered to a moving membrane formed at the base of the chamber 210, 212. When activated, the piezoelectric material causes a deflection of the membrane against the chamber 210, 212, generating a pressure pulse that displaces the fluid. In addition to the thermal resistive elements and piezoelectric elements, other types of fluid displacement actuators 216 may be suitable for implementation in a fluid ejection device 114, to generate fluid circulation from opening to opening. For example, the fluid ejection device 114 may implement electrostatic actuators (MEMS), mechanical and impact actuators, voice coil actuators, magnetostrictive actuators, etc.
[0034] In one configuration, as shown in figures 2 and 3, a fluid ejection device 114 includes fluid channels 222. Fluid channels 222 extend from the first fluid opening 202 along the center of the matrix substrate 200 and up to the second fluid opening 204. In this way, the fluid channels 222 couple the fluid pump chambers 212 of the first internal column 220a, with the
18/28 respective fluid pump chambers 212 of the second internal column 220b. Fluid pump chambers 212 are located in fluid channels 222 and can be considered as part of channels 222. Thus, each fluid pump chamber 212 is symmetrically located (i.e., off-center or eccentric) within a channel fluidic 222, towards one end of the channel.
[0035] As shown in the legend boxes of figures 2 and 3, some fluid pump actuators 216b of the internal columns 220a and 220b are active and some are inactive. The inactive pump actuators 216b are designated by an X. The standard of active and inactive pump actuators 216b is controlled by controller 110 that executes fluid circulation module 126 (figure 1), to generate a flow of fluid through the channels 222 that circulate the fluid between the first opening 202 and the second opening 204. The directional arrows show in which direction the fluid flows through channels 222, between openings 202 and 204. The direction of the fluid flow through a channel 222 is controlled by the activation of one or the other of the fluid pump actuators 216b at the ends of the channel 222. In this way, different patterns of fluid circulation can be established between the openings 202 and 204, controlling which pump actuators 216b will be active and which ones will be inactive. As shown in the example in figure 2, the control of the pump actuator groups 216b, so that they are active and inactive, generates a flow that flows from the first opening 202 to the second opening 204, through some channels 222, and the second opening 204, back to the first opening 202, through other channels 222. Channels 222 where no pump actuator 216b
19/28 is active will have little or no fluid flow.
[0036] Figure 4 shows a top-down view of a fluid ejection device 114, according to a disclosure configuration. The configuration in figure 4 is similar to the configuration described in figures 2 and 3, except that an additional fluidic channel allows a circulation of fluid from opening to additional opening, around the perimeter of the matrix substrate 200. A perimeter fluidic channel 400 is arranged at the along both sides and both ends of the substrate 200. The perimeter fluid channel 400 is fluidly coupled to both fluid ejection chambers 210 and fluid pump chambers 212, from the first outer column 218a and the second outer column 218b. Thus, unlike the configuration described with reference to figures 2 and 3, external columns 218 and internal 220 include both fluid ejection chambers 210 and fluid pump chambers 212. Fluid circulation patterns are determined in this configuration based on in channels 222 in which fluid pump chambers 212 (and pump actuators 216b) are located, and based on the location where fluid pump chambers 212 are located, in external columns 218. Thus, the circulation of fluid along the center of the matrix substrate 200, from opening to opening, will occur through channels 222 that have fluid pump chambers 212, but not through channels 222 without fluid pump chambers. Likewise, the circulation of fluid between the openings 202 and 204 around the perimeter fluid channel 400 occurs through the fluid pump chambers 212, in the external columns 218. As in the previous configuration, the circulation module of
20/28 fluid 126, which runs a controller 110 to control which pump actuators 216b are active and which are inactive, determines in which direction the fluid will circulate, between the openings, through channels 222 and 400.
[0037] Figure 5 shows a top-down view of a fluid ejection device 114, according to a disclosure configuration. The configuration in figure 5 is similar to the configuration described in figures 2 and 3, except that both the outer columns 218 of the chambers and the inner columns 220 of the chambers have fluid ejection chambers 210 without any fluid pump chamber 212. In this configuration , instead of having fluid pump chambers 212 occupying chamber locations around fluid openings 202, 204, which could otherwise be used for fluid ejection chambers 210, additional chamber locations are formed towards the center matrix substrate 200, within channels 222 that supply fluid pump chambers 212 and associated pump actuators 216b. In this way, as shown in figure 5, the pump actuators 216b of the fluid pump chambers 212 towards each end of channel 222, can be activated by a controller 110, to generate a flow of fluid through channel 222, in both directions. The control of the pump actuator groups 216b, to be active and inactive, generates a flow of fluid from the first opening 202 to the second opening 204, through some channels 222, and from the second opening 204 back to the first opening 202, through from other channels 222. Channels 222 where no pump actuator 216b is active will have little or no fluid flow. In this configuration, the flow of fluid through channels 222
21/28 to / from the fluid opening also flows through the fluid ejection chambers 210 of the internal columns 220a and 220b.
[0038] Figure 6 shows a top-down view of a fluid ejection device 114, according to another configuration of the disclosure. The configuration in figure 6 is similar to the configurations described in figure 4. Thus, the configuration in figure 6 includes a perimeter fluid channel 400 arranged along both sides and both ends of the substrate 200. The perimeter fluid channel 400 is fluidly coupled the fluid ejection chambers 210 and the fluid pump chambers 212 of the first outer column 218a and the second outer column 218b. However, in this configuration, the internal columns 220 of the chambers have fluid ejection chambers 210 without any fluid pump chambers 212. In this configuration, instead of having fluid pump chambers 212 occupying chamber locations, in the internal columns 220a and 220b, which could otherwise be used for fluid ejection chambers 210, additional chamber locations are formed, towards the center of the matrix substrate 200, within some of the channels 222 that supply the fluid pump chambers 212 and associated 216b pump actuators. Fluid circulation patterns are determined, in this configuration, based on the channels 222 in which the fluid pump chambers 212 (and pump actuators 216b) are located, and based on the locations where the fluid pump chambers 212 are located. located in the external columns 218. In this way, the circulation of fluid along the center of the matrix substrate 200, from opening to opening, will occur through channels 222 that have fluid pump chambers 212, but not through channels 222 without chambers in
22/28 fluid pump. Likewise, the circulation of fluid between the openings 202 and 204, around the perimeter fluid channel 400, occurs through the fluid pump chambers 212, in the external columns 218. As in the previous configuration, the fluid circulation module 126 , which runs controller 110 to control which pump actuators 216b are active and which are inactive, determines in which directions the fluid will circulate between the openings, through channels 222 and 400.
[0039] Figure 7 shows a top-down view of a fluid ejection device 114, according to a disclosure configuration. The configuration in figure 7 is similar to the configurations described in figure 2. In this way, the outer column chambers 218 are fluid ejection chambers 210, while the inner column layers 220a and 220b are fluid pump chambers 212. However, in this configuration, one or more intake chambers [lenums] 700 are formed in the chamber layer 206 and positioned towards the center of the matrix substrate 200. The intake chambers 700 assemble a number of channels 222, of both internal columns 220a and 220b. Thus, the fluid that flows from an opening through channels 222, through a number of fluid pump chambers 212 with active pump actuators 216b, flows to one side of the intake chamber 700. The fluid circulates outwardly across the intake chamber 700, through channels 222 and subsequent fluid pump chambers 212, with pump actuators 216b inactive, before entering the other opening. While implementations or designs of specific inlet chambers and channels have been discussed and shown in the figures, the concepts of fluid circulation from opening to opening through
23/28 channels and intake chambers are not limited to such implementations. Instead, several other designs and implementations of inlet chambers and channels are possible, and are contemplated here as suitable for implementing a fluid circulation from opening to opening.
[0040] Figures 8-10 illustrate operating modes for fluid pump actuators 216b that provide fluid circulation from opening to opening, through fluid channels 222, in a fluid ejection device 114. Figure 8 shows a channel fluidic 222 equipped with closed fluid pumping chambers 212, with fluid pump actuators 216b positioned against each end of the channel, according to a configuration of the disclosure. The ends of fluidic channel 222 remain in fluid communication with fluid openings 202 and 204. In general, an inertial pump mechanism allows a pumping effect, from fluid pump actuator 216b, into a fluidic channel 222, with based on two factors. These factors are the asymmetric (ie, decentralized or eccentric) positioning of the actuator 216b on channel 222, with respect to the extension of the channel, and the asymmetric operation of the actuator 216b.
[0041] As shown in figure 8, each of the two fluid pump actuators 216b is located asymmetrically (that is, in a decentralized or eccentric way) towards the opposite ends of channel 222. This asymmetric positioning of the actuator, together with a asymmetric operation of the 216b actuator (ie, the generation of compressive and expansive / traction fluid displacements with different durations) enables the inertial pumping mechanism of the 216b actuator. The positioning
Asymmetric 24/28 of actuator 216b within channel 222 creates an inertial mechanism that guides fluidic diodicity (fluid flow) within channel 222. A fluid displacement from an active actuator 216b generates a wave propagation within channel 222 , which forces the fluid in two opposite directions. The most compact part of the fluid, contained on the longest side of channel 222 (that is, away from the active actuator 216b, towards the remote end of channel 222) has greater mechanical inertia, at the end of a forward pumping, performed by the actuator fluid flow (ie deflection of actuator 216b in channel 222, causing a compressive fluid displacement). In this way, this larger body of fluid reverses the direction more slowly than the fluid on the shorter side of channel 222 (i.e., the short part of channel 222, between opening 202 and active actuator 216b). The fluid on the shorter side of channel 222 has more time to pick up the mechanical moment during the reverse pumping of the fluid actuator (ie deflection of the active actuator 216b back to its initial resting state or, further, causing a displacement expansive fluidic). Thus, the end of the reverse pumping of fluid on the shorter side of channel 222 has a greater mechanical moment than the fluid on the longest side of channel 222. As a result, the fluid flow moves from the direction of the shorter side from channel 222, to the longest side of channel 222, as indicated by the black directional arrow, in figure 8. The resulting fluid flow is a consequence of the unequal inertial properties of the two fluid elements (that is, the short side and the along channel 222).
[0042] Different types of actuating elements provide different levels of control over the respective
25/28 operations. For example, a thermal resistor actuator element 216b, as shown in figure 8, provides fluid displacements during the formation and dissolution of vapor bubbles 800. The formation of a vapor bubble 800 causes a displacement of compressive fluid, and dissolution of the vapor bubble causes an expansion or traction fluid displacement. The durations of the compressive fluid displacement (that is, the formation of the vapor bubble) and the expansive fluid displacement (that is, the dissolution of the vapor bubble) are not controllable. However, the travel durations are asymmetrical (that is, the durations do not have the same time extensions), which allows the thermal resistor actuator to function as a 216b pump actuator, when activated at appropriate intervals, by controller 110.
[0043] Figure 9 shows a fluidic channel 222 equipped with closed fluid pumping chambers 212, with piezoelectric fluid pump actuators 216b positioned against each end of the channel, according to a disclosure configuration. Figure 9 also includes a graph 900, showing a voltage waveform, from a controller 110 that performs a fluid circulation module 126 to control the asymmetric operation of a piezoelectric actuator 216b, in one configuration. A piezoelectric actuator element provides compressive fluid displacements when the piezoelectric membrane deflects in channel 222 and expansive / traction fluid displacements when the piezoelectric membrane returns to its normal position or deflects out of channel 222. As shown in graph 900 , controller 110 is controlling the piezoelectric pump actuator 216b, near the fluid opening 202, to
26/28 generate compressive fluid displacements, which are shorter in duration than expansive / traction fluid displacements. The result of displacements from the active piezoelectric pump actuator 216b, located symmetrically in channel 222, is a fluid flow through channel 222, which circulates the fluid, from fluid opening 202, to fluid opening 204. Although not shown, if the same voltage waveform is applied to control the piezoelectric pump actuator 216b, close to fluid opening 204, the direction of fluid flow through channel 222 will reverse, causing fluid flow from the fluid opening 204 for fluid opening 202.
[0044] Figure 10 shows a fluid channel 222 equipped with closed fluid pumping chambers 212, with piezoelectric fluid pump actuators 216b positioned against each end of the channel, according to a disclosure configuration. Figure 10 also includes a graph 1000, showing a voltage waveform from a controller 110 that performs a fluid circulation module 126, to control the asymmetric operation of a piezoelectric actuator 216b in one configuration. In the configuration of figure 10, controller 110 is controlling the piezoelectric pump actuator 216b, near fluid opening 202, to generate compressive fluid displacements, of longer duration than expansive / traction fluid displacements. The result of the displacements, from the active piezoelectric pump actuator 216b, located asymmetrically in channel 222, is a fluid flow through channel 222, which circulates the fluid from fluid opening 204 to fluid opening 202. Although not shown if the
27/28 same voltage waveform is applied to control the piezoelectric pump actuator 216b, near fluid opening 204, the direction of fluid flow through channel 222 will reverse, causing fluid circulation from the fluid opening 204 for fluid opening 202.
[0045] Figure 11 shows a flow chart of an exemplary method 1100 of circulating fluid from opening to opening in a fluid ejection device 114, according to a disclosure configuration. The 1100 method is associated with the configurations discussed here, with respect to figures 110.
[0046] Method 1100 begins at block 1102, with the pumping of fluid over a central area of a matrix substrate from a first opening to a second opening, through a first fluidic channel, where the first fluidic channel extends from from the first opening, through a first chamber, adjacent to the first opening, along the central area, and to the second opening, through a second chamber, adjacent to the second opening. As shown in block 1104 of method 1100, pumping fluid from the first opening to the second opening can include the generation of compressive and expansive fluid displacements of different durations from a first actuator in the first chamber, while generating no displacement of fluid, from a second actuator, in the second chamber. The pumping of fluid, from the first opening to the second opening, may additionally include the pumping of fluid from the first opening, with a plurality of active pump actuators, through a plurality of fluidic channels, for a
28/28 inlet chamber, as shown in block 1106, and pumping fluid from the inlet chamber, through a plurality of fluid channels, to the second opening, as shown in block 1108.
[0047] Method 1100 continues in block 1110, with pumping of fluid over the central area of the second opening to the first opening, through a second fluid channel, where the second fluid channel extends from the second opening, through a third chamber, adjacent to the second opening, along the central area, and for the first opening, through a fourth chamber, adjacent to the first opening. As shown in block 1112 of method 1100, pumping fluid, from the second opening to the first opening, can include the generation of compressive and expansive fluid displacements of different durations, from a third actuator, in the third chamber, while not generates no fluid displacement from a fourth actuator in the fourth chamber. Pumping fluid from the second port to the first port may additionally include pumping fluid from the second port, with a plurality of active pump actuators, through a plurality of fluid channels, to the inlet chamber, as shown in block 1114, and pumping fluid from the intake chamber, through a plurality of fluid channels, to the first opening, as shown in block 1116.
[0048] Method 1100 continues in block 1118, with a pumping of fluid around a perimeter of the matrix substrate, through a perimeter fluidic channel that surrounds the first opening and the second opening.
权利要求:
Claims (14)
[1]
1. Fluid ejection device (114), characterized by the fact that it comprises:
- matrix substrate (200) having
- a first elongated fluid supply opening (202) in the substrate (200), to be in fluid communication with a fluid reservoir (120), and
- a second elongated fluid supply opening (204) in the substrate (200), to be in fluid communication with a fluid reservoir (120),
- the first and second elongated fluid supply openings (202, 204) arranged parallel to each other along opposite sides of substrates and passing through the entire thickness of the matrix substrate (200),
- first and second internal columns (220a, 220b) of the associated closed chambers (212), without nozzles, adjacent to, in fluid communication with, and along the inside of the first and second supply opening (202, 204) , respectively,
- a central substrate region separating (i) the first and second opening and (ii) the first and second internal columns,
- fluidic channels (222), without nozzles, extending along the central region, to fluidly couple the closed chambers (212) of the first internal column (220a) with the closed chambers of the second internal column (220b);
Petition 870200009398, of 1/20/2020, p. 11/21
[2]
2/5
- pump actuators (216b) in each closed chamber (212) to pump the fluid through the channels (222), from one of the first and second ports (202, 204) to the other of the first and second ports (202, 204); and
- first and second outer columns (218a, 218b) of chambers with an ejector nozzle (210), adjacent to, in fluid communication with, and along the outer sides of the first and second fluid supply opening (202, 204), respectively.
2. Fluid ejection device, according to claim 1, characterized by the fact that it additionally comprises:
- drop injection actuators (216a) in each chamber with an ejector nozzle (210) to eject fluid.
[3]
3. Fluid ejection device, according to claim 1, characterized by the fact that the fluid channels (222) comprise fluid channels (222) that each one engages an individual closed chamber (212), starting from the first internal column (220a), with the corresponding individual closed chamber (212), starting from the second internal column (220b).
[4]
4. Fluid ejection device according to claim 1, characterized in that the fluid channels (222) connect from the closed chambers (212) of the first internal column (220a) to the closed chambers (212) of the second column (220b), by means of an intake chamber (700) between the internal columns.
[5]
5. Fluid ejection device, according to claim 2, characterized by the fact that it comprises
Petition 870200009398, of 1/20/2020, p. 12/21
3/5 additionally a chamber layer (206) on the matrix substrate (200) on which the chambers (210, 212) are formed.
[6]
6. Fluid ejection device according to claim 2, characterized in that the pump actuators (216b) and the droplet injection actuators (216a) are arranged on the matrix substrate (200).
[7]
7. Fluid ejection device according to claim 1, characterized in that the internal columns (220a, 220b) comprise closed chambers (212) and chambers with an ejector nozzle (210).
[8]
8. Fluid ejection device according to claim 2, characterized in that the external columns (218a, 218b) comprise closed chambers (212) and chambers with an ejector nozzle (210).
[9]
Fluid ejection device according to claim 2, characterized in that the ejection device additionally comprises a perimeter fluid channel (400) disposed along the sides and ends of the surface, to fluidly couple the chambers of the first external column with the chambers of the second external column.
[10]
10. Fluid ejection device according to claim 1, characterized in that the actuators (216a, 216b) are selected from the group consisting of a thermal resistor, a piezoelectric membrane, an electrostatic membrane (MEMS), a mechanical / impact-actuated membrane, a voice coil and a magnetostrictive actuator.
Petition 870200009398, of 1/20/2020, p. 13/21
4/5
[11]
11. Method of circulating fluid, from opening to opening, in a fluid ejection device (114), characterized by the fact that it comprises:
- pumping fluid over a central area of a matrix substrate (200) from a first fluid supply opening (202) in the matrix substrate (200) to a second fluid supply opening (202) in the matrix substrate (200), through a first fluidic channel (222), extending from the first opening (202), through a first chamber (212), adjacent to the first opening (202), along the central area, and to the second opening (204), through a second chamber, adjacent to the second opening; and
- pumping fluid over the central area, from the second opening (204) to the first opening (202), through a second fluidic channel (222), extending from the second opening (204), through a third chamber ( 212), adjacent to the second opening (204), along the central area, and up to the first opening (202), through a fourth chamber, adjacent to the first opening (202).
[12]
12. Method, according to claim 11, characterized by the fact that
- the pumping of fluid through a first fluidic channel (222) comprises the generation of compressive and expansive fluid displacements, of different durations, from a first actuator (216b), in the first chamber (212), while not generating displacements of fluid from the second actuator of the second chamber, and / or
- the pumping of fluid through a second fluidic channel comprises the generation of fluid displacements
Petition 870200009398, of 1/20/2020, p. 14/21
5/5 compressive and expansive, of different durations, from a third actuator (216b), in the third chamber (212), while generating no displacement of fluid from the fourth actuator, in the fourth chamber.
[13]
13. Method according to claim 11, characterized by the fact that it additionally comprises the pumping of fluid around the perimeter of the matrix substrate (200), through a perimeter fluid channel (400) that surrounds the first opening and the second opening (202, 204).
[14]
14. Method according to claim 11, characterized in that the pumping of fluid from the first opening (202) to the second opening (204) comprises:
- pumping fluid from the first opening (202), with a plurality of pump actuators (216b) active, through a plurality of fluid channels (222), to an inlet chamber (700); and
- pumping fluid from the intake chamber (700), through a plurality of fluid channels (222), to the second opening (204), and / or pumping fluid from the second opening (204) to the first opening (202) understand:
- pumping fluid from a second opening (204), with a plurality of active pump actuators (216a), through a plurality of fluid channels (222), to the inlet chamber (700); and
- pumping of fluid from the intake chamber (700), through a plurality of fluid channels (222), to the first opening (202).
类似技术:
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同族专利:
公开号 | 公开日
CN103826860A|2014-05-28|
EP2760673B1|2019-04-03|
TWI485073B|2015-05-21|
US9211721B2|2015-12-15|
US20170157945A1|2017-06-08|
US20160368266A1|2016-12-22|
CN103826860B|2015-12-02|
BR112014007224A2|2017-04-04|
KR101908758B1|2018-10-16|
EP2760673A4|2015-12-02|
EP2760673A1|2014-08-06|
US20160082745A1|2016-03-24|
IN2014CN01595A|2015-05-08|
JP2014531349A|2014-11-27|
TW201328893A|2013-07-16|
US10336090B2|2019-07-02|
US9457584B2|2016-10-04|
JP5728622B2|2015-06-03|
US20180201024A1|2018-07-19|
WO2013048382A1|2013-04-04|
US20140362143A1|2014-12-11|
US9623659B2|2017-04-18|
US9969177B2|2018-05-15|
KR20140085436A|2014-07-07|
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法律状态:
2018-12-26| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|
2019-10-22| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|
2020-03-24| B25G| Requested change of headquarter approved|Owner name: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P. (US) |
2020-05-05| B09A| Decision: intention to grant|
2020-06-16| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 28/09/2011, OBSERVADAS AS CONDICOES LEGAIS. |
优先权:
申请号 | 申请日 | 专利标题
PCT/US2011/053619|WO2013048382A1|2011-09-28|2011-09-28|Slot-to-slot circulation in a fluid ejection device|
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